
Spur Gear for a Whirligig, large 12 tooth gear 4 1/4″ dia. (10.9cm), small 6 tooth gear 2 3/8″ dia. (6.1cm), .032″ 5052H32 aluminum sheet

Detail of meshing teeth
I have spent several weeks studying gears about which I knew nothing. I have succeeded in simplifying fashioning the gear so that it is easy and quick to make and reliable. In coming weeks I’ll provide information about how to make the gears. (Interestingly enough, my father and his father spent nearly all of their working lives, a total of about 80 years or more, employed in some way making gears at the axle division of Eaton Yale and Towne in Cleveland, Ohio. The plant made heavy-duty truck axles among other things. At the time of this photo, 1966, my father, acting plant manager, probably knew the man at the machine.)